Laser cutting machines are extremely fast and accurate computer-controlled cutting machines, providing a myriad of good things about an array of fabricators who cut metal plate, sheet and also pipe. On many occasions, they may be your best choice. In other cases, and especially regarding cutting and fabricating pipe, plasma could be the better option. In this article, we are going to explore the main advantages of laser cutting generally, and also with regards to pipe. We’ll provide a response in which the laser cutting process still makes lots of sense, detail several of its boundaries, and provide a case for purchasing pipe cutting machine, and why it could be your better option. Furnished with the information, you possibly can make a better-informed decision.
A laser is a way to obtain electromagnetic radiation that emits light within an almost parallel beam. The concentration of the beam is very large that this melts and vaporizes material, to ensure very narrow and precise cuts result. This is particularly beneficial when cutting thinner gage flat plate metal and sheet. Laser pipe cutting machines are also built with computer-controlled programming that determines where and how the interface is integrated with the material. While laser pipe cutting machines often provide great benefits, they have their limitations:
Good reasons to consider laser cutting machines for plate, sheet and even pipe?
Laser cutting is an extremely accurate cutting technique.
Limited risk of material deformation due to the small heat-affected zone.
Laser cutting is a very fast and incredibly productive cutting process.
Laser cutting machines are computer-controlled machines by using a advanced level of automation, which limit the necessity for operator interface – unmanned systems.
Laser cutting accuracy and precision produce very narrow kerf, providing closer nesting of parts, resulting in minimum material waste.
Laser cutting machines cut without generating noxious fumes.
Which fabrication work makes laser cutting meeting its boundaries?
While laser cutting machines may offer a fast, versatile and accurate strategy to cut pipe, flat plate and sheet, there are actually limitations:
Laser cutting is usually useful for thinner materials, although some machine configurations can cut pipes as much as 32 mm thickness.
Laser cutting is usually utilized for cutting without bevels. Consequently, many large wire strippers either do not have bevel cutting capabilities or the capability is not a primary focus.
Laser cutting machines are extremely expensive, making a purchase high enough in order that running just one production shift will not be nearly enough for fabricators to realize a speedy return of investment (ROI).
Laser cutting machines are becoming more and more common and there are far more and a lot more job shops with laser cutting machines in almost any given manufacturing area. Consequently, the marketplace is starting to become more competitive, contributing to lower outsourcing costs, which in-turn makes the return on any purchase investment so much more challenging to pay back.
Laser cutting machine costs are relatively high due to the following:
High costs to purchase the cable strip crimp machine.
Higher energy consumption.
Higher operating costs.
While productivity 04dexspky thinner materials could be extremely high, laser cutting becomes less effective as the material thickness increases.
Laser cutting machinery typically requires personnel using a higher-level of technical and professional capacity to perform maintenance work that may be typically more advanced.
Laser cutting technology is most effective when you want extremely fast and accurate plate and sheet cutting, or maybe if you cut and fabricate thin-walled pipe material. If you want to cut pipes with larger wall thicknesses and want to make the most of a reduced priced automation solution, then plasma pipe cutting machines offer a more inexpensive alternative and solution.
Plasma pipe cutting machinery, including our TCL400 Tube Cutting Line, provides a fast, accurate and much less expensive alternative than laser pipe cutting machinery. Beveling can be a primary feature and concentrate. By integrating the most recent advances in high-definition plasma, accuracy is quite a bit improved. Finally, with regards to plasma smoke, HGG plasma machine installations include a system that captures and safely eliminates noxious fumes.